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BS 5467 cable

Thermosetting insulated, steel wire armoured LV power cable. The standard most Gulf specifications reach for when the route goes underground or through a plant room floor.

0.6/1 kV XLPE · 90 °C SWA PVC sheath 1.5 – 300 mm²
The standard

What BS 5467 actually specifies

BS 5467 covers thermosetting-insulated armoured cables intended for fixed installations — industrial wiring, main distribution, auxiliary control and similar circuits where there is a real risk of mechanical damage and some form of protection is required. It defines the dimensions, not just the materials: conductor class, insulation thickness, bedding, armour wire diameter, sheath thickness and the test regime all sit inside the standard.

The practical consequence is that a cable "to BS 5467" has a measurable sheath thickness and a measurable armour wire size. Two suppliers quoting "BS 5467" at widely different prices are usually not quoting the same amount of copper or the same wall of armour. That is where the comparison should start — not at the price per metre.

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The standard covers two voltage classes BS 5467 spans both 600/1000 V and 1900/3300 V. The overwhelming majority of Gulf LV work is the 0.6/1 kV class. If a drawing says 1.9/3.3 kV, that is a different cable and a different quotation — say so at enquiry stage rather than at delivery.
Standard
BS 5467
Voltage class
600/1000 V (0.6/1 kV)
Conductor
Class 2 stranded copper to BS EN 60228
Insulation
XLPE — 90 °C continuous
Bedding
PVC
Armour
Galvanised steel wire (SWA)
Outer sheath
PVC, black standard
Cores
1 to 5 · up to 48 on request
Size range
1.5 – 300 mm²
Short-circuit
Conductor 250 °C / 5 s max

Structure and ratings above are the values the standard defines. Dimensional tables — overall diameter, net weight, drum length — are issued per size at quotation, because that is where a quote is won or lost.

Reading the code

What N2XRY means

Letters before the size are a construction recipe, not a brand. Once you can read them you can tell from a single line on a BOQ whether you have been offered the cable you asked for.

DESIGNATION DECODER — THERMOSETTING ARMOURED LV POWER CABLE
ElementMeansWhat to check
NCopper conductorAluminium constructions carry a different prefix — a common source of "cheaper" comparisons that are not comparable.
2XXLPE insulation, 90 °C classConfirms thermosetting, not PVC. PVC-insulated equivalents are a 70 °C product.
RRound steel wire armour (SWA)Steel tape (STA) is a different letter and a different cable — cheaper, and not a like-for-like swap.
YPVC outer sheathBlack is standard. UV-stabilised sheath is worth specifying for Gulf outdoor runs.
HHalogen-free outer sheath (LSZH)This is what turns an N2XRY into an N2XRH — the BS 6724 construction.

So N2XRY = copper / XLPE / steel wire armour / PVC — the BS 5467 construction. N2XRH = the same stack with a halogen-free sheath — the BS 6724 construction. See BS 6724 →

Layer by layer

Inside to outside

Six layers, each with a job. When a cable fails an inspection or a site test, the cause is almost always one specific layer being thinner or cheaper than the standard called for.

LayerMaterialFunction
1 · ConductorAnnealed copper, Class 2 stranded / BS EN 60228Current carrying. Class 2 stranded is the fixed-installation norm; Class 1 solid available at small sizes.
2 · InsulationXLPEDielectric separation and thermal rating. Sets the 90 °C continuous limit.
3 · FillerNon-hygroscopic compoundFills the interstices so the core bundle stays round and the armour wraps evenly.
4 · BeddingPVCSits between cores and armour. Its job is to stop the armour wires abrading the insulation.
5 · ArmourGalvanised steel wire, concentric layerResists crushing, impact, tensile pull during installation, and rodent attack. This is the layer that permits direct burial.
6 · Outer sheathPVC, blackSeals against moisture, soil corrosion and UV. The last barrier before the armour corrodes.
CORE COLOUR CODE

Cores, and the green/yellow question

  • 1 core — brown
  • 2 core — brown, blue
  • 3 core — brown, black, grey
  • 4 core — brown, black, grey, blue
  • 5 core — brown, black, grey, blue, green/yellow
  • 7 – 48 core — numbered cores

Typical Gulf practice runs the earth as a separate green/yellow core rather than as the armour. If the drawing shows 4 C + E, the enquiry is a 5-core cable — say it explicitly, because it changes both the price and the drum size.

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Third-party type test reports Where a project requires a type test report to BS 5467 from a named body, raise it at tender stage. These are arranged per project, and the lead time is part of the answer you need before you commit a delivery date.
Get a usable quotation

The five lines an enquiry needs

Most requests for BS 5467 cable arrive as "need LV armoured cable, best price". That cannot be priced accurately by anyone. Add these five lines and the answer you get back is comparable line for line against any other supplier.

4 C × 300 mm² ← cores and size
XLPE / SWA / PVC ← insulation / armour / sheath
600/1000 V ← voltage class
Class 2 stranded copper ← conductor class
to BS 5467 ← the standard, by number

  • Quantity and drum length — total metres, and the maximum length per drum you can handle on site
  • Installation method — direct burial, duct, tray or trunking changes the current rating you should be quoted against
  • Ambient temperature — at 45–50 °C in the Gulf, catalogue ratings need a derating factor applied
  • Sheath requirement — plain PVC, or UV-stabilised for exposed outdoor runs
  • Drum marking — your name, the project, the length. Worth deciding before the drums are built, not after
HONEST NOTE

Where a quote to BS 5467 catches people out

A quotation that satisfies the standard and a quotation that satisfies the site are not always the same document. Three places this bites:

01 · SIZE VS DRAWING

A 4 × 300 mm² is at the top of the range we hold in our core programme. Larger sections are quotable but the lead time is a different conversation — ask early rather than late.

02 · REDUCED NEUTRAL

A 4 C × 300 + 1 × 150 is not a 5-core cable and not priced like one. Useful on balanced three-phase loads; wrong where single-phase loads are unbalanced.

03 · DRUM LENGTH

Manufacturing runs come in drum lengths. A request for an odd total can leave you with a short length and a joint. Ask what the achievable drum lengths are before you commit the quantities.

Questions we get

BS 5467 — quick answers

Is N2XRY the same as BS 5467?

Close, but not the same claim. N2XRY is a harmonised European designation from HD 603.1 / VDE 0276-604; BS 5467 is a British Standard with its own dimensions and test regime. In practice the constructions are equivalent and the same line can satisfy both. But if your specification cites BS 5467 by number, ask for a type test to BS 5467 specifically. An equivalence argument is not a test report.

Does BS 5467 cover low smoke zero halogen cable?

No. BS 5467 specifies PVC bedding and a PVC outer sheath. The halogen-free armoured equivalent is BS 6724 — identical construction sequence, different sheath compounds. If your specification says both "armoured" and "LSZH", the standard you want is BS 6724. See BS 6724 →

SWA or AWA armour — which one applies?

Multi-core cable: galvanised steel wire armour (SWA). Single-core cable on AC: aluminium wire armour (AWA). This is physics, not preference — a magnetic steel armour wrapped around a single conductor induces circulating currents and heat. If someone offers you a single-core cable with steel armour for an AC circuit, that is worth a second question.

Can it be buried directly in the ground?

Yes, and that is the reason the armour exists. Direct burial is intended in well-drained soil without additional protection. In practice what determines survival is not the cable type but the route: soil chemistry, depth of cover, and whether the ground is likely to be opened up again after installation.

Can you send a current rating table for my sizes?

Yes, and it is worth asking. Published catalogue ratings assume temperate conditions and one installation method. At 45–50 °C ambient, or where cables are grouped or run in ducts, the derating factor moves the number materially. Give us the installation method and the ambient temperature, and the figures you receive will reflect your site rather than a catalogue.

What is the minimum order quantity?

It depends on the size — a 4 × 300 mm² SWA and a 4 × 25 mm² do not have the same economics, and manufacturing runs are built around drum lengths. Send the line and the quantity you are working to, and you will get a straight answer on whether it is buildable rather than a generic MOQ figure.

Related

Other standards worth reading next

Quoting BS 5467 this week?

Send the line as it stands — 4 C × 300 mm², XLPE/SWA/PVC, 600/1000 V, to BS 5467. You will get a straight answer on feasibility, and a quotation you can compare line for line.